Shot blasting machine for Wire drawing, shot descaling for Wire rods
Shot blasting machine for Wire drawing, shot descaling machine for wire rods is designed to wire drawing, wire rods, small diameter of round or square bars, rebars, drill rods, such rods, round sections and other cylindrical elements external surfaces treat tubes and cylindrical workpieces of various lengths at various transport speeds in a continuous process.
The continuous shot blasting machine for wire drawing coils, aka shot descaling machine for wire rods, may operate to descaling the wire rods as straight line or bundle of coils. The bundle of wire coils bracket by the self-rotate wave-shape roller that helps the wire drawing rotate to achieve of best effect.
Standard equipment includes PLC, HMI display, automatic or manual mode, automatic start-up of shot wheels, working-hour time counter, the shot turbine may with variable frequency drive (VFD) to descaling the thin wires etc.
Features of Shot Blasting Machine:
- Automatic PLC control, save labor cost
- Perfect for finishing uniform surface cleaning
- Continuously feed for wire rods, wire drawing, wire coils, etc.
- No pollution for the environmental protection
Applications of Shot Blasting Machine:
- Wire rods, wire drawing: Remove rubber, rust, and stain for a repaint or recoating;
- Bars, Suck rods: Remove dust, rust, and stain for a repaint or recoating;
Characteristics of Continuous Shot Blasting Machine for Wire Rods, wire coils:
High efficient of Shot wheel Turbines:
- Compact shell structure, longer lifespan of blades, lower maintenance;
- Upgraded wearing-resistance with low working noise & vibration;
- High-speed blasting capacity with more recycle abrasive using;
- Optimal blasting angle, velocity and energy-saving;
- 360 degrees of coverage, no dead-angle left;
- VFD (Variable Frequent Drive) for motor to adjust of the shot projectile capacity;
- More information……
Shot Descaling Room:
- Shot blasting room design with CAD (Computer Aided Design) reach of best blasting angle and distance;
- Blasting room made of strong profiles and 10mm plates;
- The direct-blasting hot area use of upgraded wearing-resistance manganese casting steel with 35-45 HRC;
- Labyrinth structure to keep the abrasive leak;
Zig-Zag conveying system:
- The zig-zag conveyors with mangeness liners for longer lifespan;
- Continuously self-rotate roller for the wire coils to achieve best descaling effect;
- Bearing support with the labyrinth shape prevents leaking of the steel media;
- Standard capacity is 1,000kgs;
- VFD (Variable Frequent Drive) for motor to adjust of the self-rotate speed;
Technical of shot blasting machine for Wire coil:
| Model | SP-100 | SP-150 | SP-200 |
|---|---|---|---|
|
Diameter |
∮30-∮100mm |
∮50-∮150mm |
∮50-∮200mm |
|
Max.Weight |
600KGS |
800KGS |
1000KGS |
Elevator & Screw Conveyor:
- Abrasive collect and transport to elevator via screw conveyor;
- The elevator lifts the abrasive to the separator;
- Bucket made of foundry casting;
- Tension device prevents belt slide;
Separator:
- Separator adopts DISA & Pangborn technology;
- 3-class of separating abrasive;
- Efficient reach of 99.5%
- Abrasive hopper for abrasive accumulate;
- Electro-Magnetic valve control of abrasive flow;
Dust Collecting system:
- Cartridge type of dust collector;
- The efficient reach of 99.9%;
- Very easy of replacing of cartridge filters;
- Silencer to minimize of noise;
- Maintenance platform;
Electrical Control system:
- PLC (programmable logic controller) for an automated process;
- Safety interlock for operation;
- HMI (human-machine interface) control panel;
- IP65 protection for the control cabinet;
- Air conditioning;
- 230V/3ph/60Hz or 380V/3ph/50Hz cycle electrics;
- PLC (Programmable Logic Controller) for automatic process;
- HMI (Human-Machine-Interface) for touch screen control;
- Variable blasting speed in continuous flow blasting machines;
- Dust collector with sound silencer;
- Pneumatic unload flip gates;