Shot blasting machine for Wire drawing, shot descaling for Wire rods

Shot blasting machines for Wire Drawing; shot blasting machine for wire rods;

    Shot blasting machine for Wire drawing, shot descaling machine for wire rods is designed to wire drawing, wire rods, small diameter of round or square bars, rebars, drill rods, such rods, round sections and other cylindrical elements external surfaces treat tubes and cylindrical workpieces of various  lengths at various transport speeds in a continuous process.

    The continuous shot blasting machine for wire drawing coils, aka shot descaling machine for wire rods,  may operate to descaling the wire rods as straight line or bundle of coils. The bundle of wire coils bracket by the self-rotate wave-shape roller that helps the wire drawing rotate to achieve of best effect.

    Standard equipment includes PLC, HMI display, automatic or manual mode, automatic start-up of shot wheels, working-hour time counter, the shot turbine may with variable frequency drive (VFD) to descaling the thin wires etc.

Shot blasting machines for Wire Drawing; shot blasting machine for wire rods;
Shot blasting machines for Wire Drawing; shot blasting machine for wire rods;
Shot blasting machines for Wire Drawing; shot blasting machine for wire rods;

Features of Shot Blasting Machine:

  • Automatic PLC control, save labor cost
  • Perfect for finishing uniform surface cleaning
  • Continuously feed for wire rods, wire drawing, wire coils, etc.
  • No pollution for the environmental protection

Applications of Shot Blasting Machine:

Characteristics of Continuous Shot Blasting Machine for Wire Rods, wire coils:

1. High efficient of Shot wheel Turbines

  • Compact shell structure, longer lifespan of blades, lower maintenance;
  • Upgraded wearing-resistance with low working noise & vibration;
  • High-speed blasting capacity with more recycle abrasive using;
  • Optimal blasting angle, velocity and energy-saving;
  • 360 degrees of coverage or lower postion shot turbines installed;
  • VFD (Variable Frequent Drive) for motor to adjust of the shot projectile capacity;

More information

shot blasting turbines; turbine shot blasting machine; shot wheel turbine;shot blasting wheel assembly;

2. Shot Descaling Room:

Shot blasting machines for Wire Drawing; shot blasting machine for wire rods;
  • Shot blasting room design with CAD (Computer Aided Design) reach of best blasting angle and distance;
  • Blasting room made of strong profiles and 10mm plates;
  • The direct-blasting hot area use of upgraded wearing-resistance manganese casting steel with 35-45 HRC;
  • Labyrinth structure to keep the abrasive leak;

3. Zig-Zag conveying system:

  • The zig-zag conveyors with mangeness liners for longer lifespan;
    • Continuously self-rotate roller for the wire coils to achieve best descaling effect;
  • Bearing support with the labyrinth shape prevents leaking of the steel media;
  • Standard capacity is 1,000kgs;
  • VFD (Variable Frequent Drive) for motor to adjust of the self-rotate speed;
Shot blasting machines for Wire Drawing; shot blasting machine for wire rods;

Technical of shot blasting machine for Wire coil:

Model SP-100 SP-150 SP-200

Diameter

∮30-∮100mm
∮50-∮150mm
∮50-∮200mm
Max.Weight
600KGS
800KGS
1000KGS

4. Abrasive Recycle & Purify system:

  • Abrasive collect and transport to elevator via screw conveyor;
  • The elevator lifts the abrasive to the separator;
    • Bucket made of foundry casting;
    • Tension device prevents belt slide;
  • Separator adopts DISA & Pangborn technology;
    • 3-class of separating abrasive;
    • Efficient reach of 99.5%
  • Abrasive hopper for abrasive accumulate;
  • Electro-Magnetic valve control of abrasive flow;

5. Dust Collecting system:

  • Cartridge type of dust collector;
  • The efficient reach of 99.9%;
  • Very easy of replacing of cartridge filters;
  • Silencer to minimize of noise;
  • Maintenance platform;

6. Electrical Control system:

  • Safety interlock for operation;
  • IP65 protection for control cabinet;
  • Air conditioning;
  • 230V/3ph/60Hz or 380V/3ph/50Hz cycle electrics;
  • PLC (Programmable Logic Controller) for automatic process; 
  • HMI (Human-Machine-Interface) for touch screen control;
  • Variable blasting speed in continuous flow blasting machines;
  • Dust collector with sound silencer;
  • Pneumatic unload flip gates;

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