Roller conveyor type shot blasting machines for beams, profiles, multiple round-bars
The Roller conveyor type shot blasting machine is used for descaling, de-rusting, paint removal, paint preparation, deburring, and general surface preparation prior to welding, cutting, machining, and burning operations, for metal profiles, welded constructions, and sheet metal flat components of all standard widths and lengths, and of any dimension.
The tunnel type shot blasting machine motorized continuous automatic roller conveyors are equipped with feed speed adjustment and regulation of steel-shot flow (VFD inverters), they will transport the work-pieces into the shot blasting room and then shot blasted by a series of turbines appropriately positioned to cover all around without dead-angle left; The CAD stimulate projection angles to make sure the work-pieces surfaces to be cleaned only with a single cycle. The entrance and exit are comprising a special abrasion-resistant rubber belt to keep the abrasive out.
Automatic roller conveyor type shot blasting machine robust housing is protected by wear-resistant shields made from manganese steel protective liners. The exit vestibule features a special rotating sweeping system and a high-pressure fan blowing device removes the abrasive from the treated object before it exits (for plates).
Features of Shot Blasting Machine:
- Automatic PLC control, save labor cost;
- Perfect of finishing consistency of surface cleaning;
- Continuously feed for beams, plates and profiles;
- Robost wheel turbines made of high-chrome wearing-resistant material with multi-grade projectile capacity;
- Compact structure, simple operation and easy access to installation, low cost of maintenance, high reputation;
- No pollution for the environmental protection;
Applications of Shot Blasting Machine:
- Marble & Cement: Stone surface roughness, anti-skid, retexturing, decoration;
- Metal construction works: Cleaning surface for weld, cutting, drilling etc.
- Pipes: Suface cleaning for painting, coating or drilling, welding etc.
- Plate: Finishing the sheet surface for painting, coating or cutting, weld etc.
- Customized-made: Surfacing cleaning of rusting, rubber, sand etc.
Characteristics of Roller Conveying Shot Blasting Machine:
1. High efficient of Shot wheel Turbines
- Compact shell structure, longer lifespan of blades, lower maintenance;
- Upgraded wearing-resistance with low working noise & vibration;
- High-speed blasting capacity with more recycle abrasive using;
- Optimal blasting angle, velocity and energy-saving;
- 360 degrees of coverage, no dead-angle left;
- VFD (Variable Frequent Drive) for motor to adjust of the shot projectile capacity;
2. Shot Blasting Room:
- Shot blasting room design with CAD (Computer Aided Design) reach of best blasting angle and distance;
- Blasting room made of strong profiles and 10mm plates;
- The direct-blasting hot area use of upgraded wearing-resistance manganese casting steel with 35-45 HRC;
- The input and output use rubber bands for sealing;
- Labyrinth structure to keep the abrasive leak;
3. Roller conveying system:
- The roller conveyors with mangeness liners for longer lifespan;
- Bearing support with the labyrinth shape prevents leaking of the steel media;
- Standard capacity is 1,000kgs per meter;
- VFD (Variable Frequent Drive) for motor to adjust of the input & output feed speed;
Technical of Roller conveyor shot blasting machine
| Model | RC-1000 | RC-1500 | RC-2000 |
|---|---|---|---|
|
Workable Width |
1000mm |
1500mm |
2000mm |
|
Blasting capacity |
4*250kg/min |
4*250kg/min |
6*250kg/min |
|
Total power |
78.5KW |
115KW |
155.5KW |
4. Abrasive Recycle & Purify system:
- Abrasive collect and transport to elevator via screw conveyor;
- The elevator lifts the abrasive to the separator;
- Bucket made of foundry casting;
- Tension device prevents belt slide;
- Separator adopts DISA & Pangborn technology;
- 3-class of separating abrasive;
- Efficient reach of 99.5%
- Abrasive hopper for abrasive accumulate;
- Electro-Magnetic valve control of abrasive flow;
5. Dust Collecting system:
- Cartridge type of dust collector;
- The efficient reach of 99.9%;
- Very easy of replacing of cartridge filters;
- Silencer to minimize of noise;
- Maintenance platform;
6. Electrical Control system:
- Safety interlock for operation;
- IP65 protection for control cabinet;
- Air conditioning;
- 230V/3ph/60Hz or 380V/3ph/50Hz cycle electrics
- PLC / HMI (touch screen control)
- Abrasive level indicator
- Automatic Replenisher
- Loader and/or Take away conveyor
- Pneumatic unload flip gates
Scrapper system;- Scrappers’ height adjust with the PLC and HMI interlock control;
- Brush sweeping system;
- Continuous brush sweeping made of high performance of Nylon;
- The height position can be adjustable according to the marbles;
- Fan blowing system;
- High-pressure fan of the blowing-off station;
- The blowing nozzle’s direction can be adjustable;
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