Shot blasting machine for the optimal tubes, pipes and tanks preparation
The pipes shot blasting machines designed to tube/pipe, round bars, round sections, gas steel bottles, and other cylindrical elements external surfaces treat tubes and cylindrical workpieces (cylinders, tanks, etc.) of various diameters and lengths at various transport speeds in a continuous process.
Featuring a pass-through arrangement, the tube shot blasting machines are equipped with a motor-variable-frequency-driven inverted through the tube shot blasting machine on a conical cylindrical conveyor or on a conveyor while rotating around rollers’ longitudinal axis, which is a condition for evenly blasted surface standard.
The automatic pipes shot blasting machines, also for tubes, cylinders, and long tanks; may operate individually or be built in an existing transport system of highly productive lines for basic paint application, including a drying chamber, automatic painting chamber, and drying tunnel.
Standard equipment includes PLC, HMI display, automatic or manual mode, automatic start-up of shot wheels, working-hour time counter, roller conveyor variable frequency drive (VFD), etc.
Features of Shot Blasting Machine:
- Automatic PLC control, save labor cost
- Perfect for finishing uniform surface cleaning
- Continuously feed for pipes, tubes, cylinders, etc.
- No pollution for the environmental protection
Characteristics of Roller Conveying Shot Blasting Machine for pipes:
1. High efficient of Shot wheel Turbines
- Compact shell structure, longer lifespan of blades, lower maintenance;
- Upgraded wearing-resistance with low working noise & vibration;
- High-speed blasting capacity with more recycle abrasive using;
- Optimal blasting angle, velocity and energy-saving;
- 360 degrees of coverage or lower postion shot turbines installed;
- VFD (Variable Frequent Drive) for motor to adjust of the shot projectile capacity;
2. Shot Blasting Room:
- Shot blasting room design with CAD (Computer Aided Design) reach of best blasting angle and distance;
- Blasting room made of strong profiles and 10mm plates;
- The direct-blasting hot area use of upgraded wearing-resistance manganese casting steel with 35-45 HRC;
- The input and output use rubber bands for sealing;
- Labyrinth structure to keep the abrasive leak;
3. Roller conveying system:
- The roller conveyors with mangeness liners for longer lifespan;
- Horizontal continuously rollers for the multi low-diameter pipes displayed at the same time;
- Screw rollers for big-diameter pipes, one piece per time;
- Bearing support with the labyrinth shape prevents leaking of the steel media;
- Standard capacity is 1,000kgs per meter;
- VFD (Variable Frequent Drive) for motor to adjust of the input & output feed speed;
Technical of Pipes shot blasting machine:
| Model | SP-100 | SP-150 | SP-200 |
|---|---|---|---|
|
Diameter |
∮30-∮100mm |
∮50-∮150mm |
∮50-∮200mm |
|
Max.Weight |
600KGS |
800KGS |
1000KGS |
4. Abrasive Recycle & Purify system:
- Abrasive collect and transport to elevator via screw conveyor;
- The elevator lifts the abrasive to the separator;
- Bucket made of foundry casting;
- Tension device prevents belt slide;
- Separator adopts DISA & Pangborn technology;
- 3-class of separating abrasive;
- Efficient reach of 99.5%
- Abrasive hopper for abrasive accumulate;
- Electro-Magnetic valve control of abrasive flow;
5. Dust Collecting system:
- Cartridge type of dust collector;
- The efficient reach of 99.9%;
- Very easy of replacing of cartridge filters;
- Silencer to minimize of noise;
- Maintenance platform;
6. Electrical Control system:
- Safety interlock for operation;
- IP65 protection for control cabinet;
- Air conditioning;
- 230V/3ph/60Hz or 380V/3ph/50Hz cycle electrics;
- PLC (Programmable Logic Controller) for automatic process;
- HMI (Human-Machine-Interface) for touch screen control;
- Variable blasting speed in continuous flow blasting machines;
- Dust collector with sound silencer;
- Pneumatic unload flip gates;
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